GARLIC OIL AND POWDER
[EDPR/1081] J.C.:9725
INTRODUCTION
GARLIC OIL:
Garlic oil is nothing but an essential oil of the plant family liliaceae. The bulbs or cloves of the common garlic (allium stivum liliaceae) have been used since antiquity, particularly in mediterranean countries, as a popular prophylactic and curative against all kinds of intestinal ailments.
It is well known fact that whole (undamaged) bulbs of garlic possess a relatively weak odour. However when cut up or crushed, the bulbs emit their well known powerful and obnoxious odour, due to an essential oil consisting chiefly of disulfides.
Garlic oil contains following constituents:-
a. Allyl-propyl disulphide C6H12S2.
b. Diallyl disulphide C6H10S2.
and two other sulphur containing compounds. Steam distilling fresh garlic bulbs obtained from 0.1 to 0.2% of volatile oil. Distillation of the whole plant gave from 0.06 to 0.10 percent of oil. the actual mechanism of the reaction, by which the antibacterial principle of garlic and the disulfides in the volatile oil, originate, was finally elucidated only a few years ago.
COST ESTIMATION
Plant Capacity 2276.67 Kgs/Day
Land & Building (2000 sq.mt.) Rs. 1.79 Cr
Plant & Machinery Rs. 89.75 Lac
Working Capital for 2 Months Rs. 2.48 Cr
Total Capital Investment Rs. 5.50 Cr
Rate of Return 51%
Break Even Point 35%
CONTENTS
INTRODUCTION
GARLIC OIL:
GARLIC POWDER:
USES AND APPLICATIONS
GARLIC OIL:
GARLIC POWDER:
PROPERTIES
BIS SPECIFICATIONS
PLANT LOCATION
CLIMATE
TRANSPORT
WATER SUPPLY
POWER SUPPLY
MARKET
INDUSTRIAL DEVELOPMENT POTENTIAL
MARKET POSITION AND SCOPE
WORLD PRODUCTION
CULTIVATION
MARKET OPPORTUNITIES
DEHYDRATED GARLIC MARKET REPORT
GLOBAL MARKET & TRENDS
SUPPLY SIDE EX CHINA
2. PLANTINGS IN 2008-9
DEMAND SIDE
SUMMARY & RECOMMENDATIONS OVERALL PICTURE & PRICING
FRESH PEELED GARLIC CLOVES HAVE THE FOLLOWING COMPOSITION:
GARLIC POWDER OR THE DEHYDRATED GARLIC HAS THE FOLLOWING COMPOSITION:
PROCESSING
MANUFACTURING PROCESS
GARLIC OIL
PRESENT MANUFACTURERS AND EXPOERTERS OF GARLIC POWDER
WASHING
PEELING
DEHYDRATION
PULVERIZATION
PACKING
PROCESSING TECHNIQUES OF GARLIC POWDER
GARLIC POWDER
OTHER RELATED INFORMATIONS
METHOD OF PROCESSING GARLIC AND PREPARING AJOENE-CONTAINING EDIBLE OIL
DETERMINATION OF AJOENE
SECOND EMBODIMENT, SECOND REFERENCE EXAMPLE
INFLUENCE OF REACTION TEMPERATURE AND REACTION TIME
THIRD EMBODIMENT
INFLUENCE OF TYPE OF EDIBLE OIL
THIRD REFERENCE EXAMPLE
FOURTH EMBODIMENT, FOURTH REFERENCE EXAMPLE
SURVEY ON THE AMOUNT OF WATER TO BE ADDED TO GARLIC
FIFTH EMBODIMENT, FIFTH REFERENCE EXAMPLE
SURVEY ON THE AMOUNT OF EDIBLE OIL TO BE ADDED TO JUICE
SIXTH EMBODIMENT, SIXTH REFERENCE EXAMPLE
INFLUENCE OF THE PROCESS STEP OF JUICING
ORAL GARLIC PREPARATIONS FROM GARLIC POWDER
EXAMPLE 1
FAT PELLETS IN HARD CAPSULES
EXAMPLE 2
TWO-LAYER FILM TABLET
EXAMPLE 3
SOFT GELATIN CAPSULES
MICROWAVE EXTRACTION OF GARLIC OILS
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
EXAMPLE 5
EXAMPLE 6
EXAMPLE 7
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
PROCESS FOR THE PRODUCTION OF ALLICIN
EXAMPLE 1
METHOD FOR THE PRODUCTION OF PURE CRYSTALLINE DEOXYALLIIN
EXAMPLE 2
METHOD FOR THE PRODUCTION OF ALLIIN
A) ALLIIN LIQUID
EXAMPLE 3
METHOD FOR THE PRODUCTION OF AN ALLICIN SOLUTION CONTAINING 1% ALLICIN, BATCH SIZE 0.5 LITER
A) FROM SOLID CRYSTALLINE ALLIIN:
B) FROM DEOXYALLIIN:
EXAMPLE 4
METHOD FOR THE PRODUCTION OF PURE ALLICIN LIQUID
EXAMPLE 5
METHOD FOR THE PRODUCTION OF AJOENES AND DITHIINS
PROCESS FOR PREPARATION OF AJOENE
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
EXAMPLE 4
EXAMPLE 5
EXAMPLE 6
EXAMPLE 7
EXAMPLE 8
FLOW SHEET DIAGRAM FOR GARLIC POWDER
PROCESS OF MANUFACTURE FOR GARLIC OIL
THE STEPWISE PROCESS CONSISTS OF FOLLOWING STEPS.
HOWEVER, DETAILED STEPWISE PROCESS IS AS FOLLOWS:-
1. REMOVAL OF UNDESIRED MATERIAL:-
2. WASHING OF BULBS:-
3. CRUSHING OF BULBS:
4. A STEAM DISTILLATION:-
5. INSPECTION AND ANALYZING:-
6. PACKING AND DESPATCHING:-
PROCESS FLOW SHEET FOR GARLIC OIL
PRESENT MANUFACTURERS
GARLIC OIL
PLANT & MACHINERY
PULVERIZER
MICRO-WAVE DRYING SYSTEMS
SAFETY PRECAUTIONS & OTHER CARES IN GARLIC DEHYDRATION
STATES WHICH SUPPLY RAW MATERIAL (GARLIC BULB)
MANUFACTURERS & SUPPLIERS OF PLANT & MACHINERY
REACTION KETTLES
DISTILLATION COLUMNS
WASHER
PULVERIZERS
MICROWAVE DRYERS
IMPORTING COUNTRIES OF GARLIC POWDER
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)