SYNTHETIC IRON OXIDE
[EIRI/EDPR/1220](J.C.9873)
INTRODUCTION
Iron Oxides are extensively used in the preparation of paints. There are two main stains yellow and red, Both these varieties are available in synthetic and natural forms. Yellow oxide of iron is widely used as a retainer in glass paints, undercoats, of iron finds application in paints rubber, plastics, ceramics, paper linoleum and for polishing glass, metals and diamonds, Iron oxides are used in paints for exterior work on account of the low cost and protective value. They are used as primers for structural steel, automobiles bodies, ship bottoms of iron prolong life of the substance by eliminating the dest- ructive effect light on the film. Iron oxide pigments own their yellower tint to feerous oxide and ferric hydroxide while red red dish-brown colour is essentially due to anhydrous ferric oxide Fe203.
The continually increasing importance of iron oxide pigments is based on their nontoxicity. Chemical stability, wide variety of colours ranging from yellow, orange, red, brown to black, low price. Natural and synthetic iron oxide pigments consist of well-defined compounds with known crystal structures.
Natural Oxide:-
There are various types of deposits of yellow and red Oxides of iron available in various places in the world mainly they are classified as under.
a) Spanish
Extensive deposits of iron oxide of fine quality are found in the Malge District. The One contains from 76 to 92% ferric Oxide, and the popularity of this pigment is due to its colour and staining power, due to is physical conditions rather, then on its chemical compositions.
COST ESTIMATION
Rated Plant capacity = 10.00 MT/Day
Land & Building (5000 Sq.Mtr) Rs. 4.81 Cr
Plant & Machinery Rs. 3.59 Cr
Working Capital for 1 Month Rs. 1.20 Cr
Total Capital Investment Rs. 10.03 Cr
Rate of Return 28%
Break Even Point 61%
CONTENTS
1. INTRODUCTION
2. PROPERTIES & CHARACTERISTICS OF SYNTHETIC IRON OXIDES
3. PROPERTIES OF BLACK OXIDE
4. PROPERTIES OF IRON OXIDE (HYDRATED)
5. PRODUCT USES AND APPLICATIONS
6. USES OF IRON OXIDE (FERROSOFERRIC OXIDE) Fe3O4
7. USES OF FERROUS OXIDE (FeO)
8. BIS SPECIFICATION
9. QUALITY CONSIDERATION OF IRON OXIDE PIGMENTS
10. MARKET POSITION
11. SOME OF THE PRESENT MANUFACTURERS OF IRON OXIDE
(RED) & YELLOW (FERRIC OXIDE RED)
12. MANUFACTURING PROCESS
13. PROCESSES
14. PRECIPITATION PROCESS:
15. MANUFACTURING PROCESS
16. COMPOSITION OF SPENT PICKLE LIQUOR
17. PROCESS FLOW SHEET DIAGRAM
18. PRECIPITATION PROCESS USING PICKLING LIQUOR
19. MANUFACTURING DIAGRAM
20. CHEMICAL REACTION FOR PREPARATION OF SYNTHETIC RED IRON OXIDE
21. DETAILED CONCEPTS OF SOLID STATE REACTIONS OF IRON COMPOUNDS
22. MANUFACTURING PROCESS FOR IRON OXIDE (Fe3O4) FOR MAKING FERRITES
23. PROCESS FLOW CHART
24. MANUFACTURERS/SUPPLIERS OF PLANT & MACHINERY
25. MANUFACTURERS/SUPPLIERS OF CHEMICALS
26. OTHER COMMERCIAL METHODS
27. IRON OXIDE RED PIGMENTS AND PROCESS FOR ITS PRODUCTION
28. IRON OXIDE YELLOW PIGMENTS AND METHODS OF ITS PRODUCTION
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
